PP Roll Production of Factory with Your Technical Specifications

Production and supply of rolls and woven polypropylene bags (PP Woven)


As a specialized manufacturing unit, we produce rolls and polypropylene bags with accurate and reliable technical specifications based on a deep understanding of polymer science and industrial textile technology. Our focus is on providing a product whose mechanical and physical properties are exactly in line with the process and packaging needs of our industrial customers.


### Our production process is an engineered and controlled chain that guarantees the quality of the finished product at each stage:

1. ** The extrusion and yarn production process (Tape Extrusion):
* Everything begins with the optimization of the polypropylene resin (PP) with the optimal molten flow index (MFI). The raw materials enter the extruder after the combination with the necessary additives (such as the masterbatch, the UV stabilizer) and, after melting, form a uniform molten film through a detailed mold (T-Die).
* The production film is immediately cut into a cooled water bath and then cut into thin strings with a specified width. These strands pass through a thermal oven and fall under long stretching. This process, called "Molecular Orientation", has a dramatic increase in tensile strength and is a key feature of woven products. Denier or yarn thickness is carefully controlled at this stage.

2. ** Weaving Process:
* The yarns are wrapped on the boobins and are transferred to the Creels.
* We use advanced Circular Looms, in which Warp is woven from Ceril and woven fabrics by high -speed shuttles (Tubular Fabric). This technology creates a uniform fabric and without weakness of longitudinal seams. Tissue density, that is, the number of yarn per unit of inches, is one of the key parameters that directly affects the strength, air permeability and appearance of the fabric and adjusts to the customer's order.

3. ** Finishing processes:
* The cylindrical fabric produced is collected as large rolls. These rolls are our primary product and can be offered directly to customers.
* To produce the bag, rolls are transferred to automatic cutting and sewing units. At this point, the fabric is cut during specific lengths and the bottom stitching is done with solid polymer yarns.

### Technical Benefits of Our Products:

Optimal weight strength: ** Thanks to the molecular stretching and orientation process, our products have the highest weight -to -weight ratio that make transportation and warehousing economical.
Rupture and wear: ** Interwoven Structure provides high resistance to dynamic and abrasion stresses, which is critical for packing heavy and bulk products.
** Careful customization capability: ** We are able to accurately control the production parameters: